HON HAMN Group Corp.

HONHAMN Partners with a Successful Enterprise to Set a New Standard in AI Smart Sports Product Design and Development, Taiwan

The AI smart ball launcher we developed in collaboration with S Company is truly groundbreaking! Their passion for the product and meticulous attention to detail fully embody the pursuit of quality that defines the new generation of brands. HONHAMN is honored to be their partner in bringing their vision to life!

HONHAMN’s Strengths: Professionalism, Innovation, and Win-Win Collaboration

Mechanical Design Optimization:

For the plastic shell structure design, HONHAMN leveraged its expertise in product design, utilizing extensive experience and advanced computer analysis to conduct structural strength assessments and provide optimization recommendations. By adjusting reinforcement ribs, support columns, and selecting appropriate materials, we successfully achieved a lightweight design while ensuring the structural integrity of the plastic shell, ultimately reducing material costs.

Plastic Mold Optimization:

In plastic mold production, HONHAMN applies years of successful manufacturing experience to optimize mold structure, plastic injection, and secondary processing. By utilizing advanced precision machining equipment and software technologies such as UG and mold flow analysis, we effectively predict and resolve potential issues, shortening production cycles and enhancing mass production efficiency.

Benefits of Design Optimization:

• Enhancing Product Appearance and Quality:
  Rational structural design combined with mold flow analysis improves product aesthetics and dimensional accuracy.
  • Case Study: Several elongated components exhibited high warpage deformation indices in mold flow analysis. By adding reinforcement ribs and modifying gate locations, followed by software calibration, the deformation coefficient was significantly reduced in mass production.
• Improving Production Efficiency and Reducing Costs:
  Streamlined design from product development to assembly optimizes the process, reducing time and production costs.
• Case Study: The machine integrates various sensitive electronic sensors and precision components, requiring secondary processing such as hot pressing, heat welding, and precise assembly of plastic parts with gears, magnets, and bearings. By considering processing space in the design and simplifying component specifications, we improved efficiency, minimized human assembly errors, and significantly reduced defect rates.
• Enhancing Product Durability and Reliability:
  By selecting the most suitable materials based on usage characteristics and production conditions, we improve accuracy and durability.
• Case Study: A figure-eight-shaped motor mount and ball track had to support two high-speed motors and endure hundreds of thousands of ball-launching cycles while accommodating different ball rotation requirements, demanding extremely high dimensional precision. Through extensive structural optimization and material selection based on real consumer feedback, we improved dimensional accuracy and significantly extended the component’s lifespan.
• Enhancing User Experience:
  Optimized structural design and ergonomics increase production efficiency and yield rates.
• Case Study: The original design relied heavily on screws for component assembly. HONHAMN optimized the structure by replacing screws with clips or combining screw positions, reducing the number of assembly parts and simplifying the production process.
  

We look forward to collaborating with more innovative clients like S Company to create outstanding products and contribute to the development of smart sports technology!